Flexo/Litho Printing Solvent Recovery
IST is a pioneer in the fabrication of solvent distillation and recycling systems for the printing industry. Our systems are widely used by major flexographic and lithographic printers around the world in order to reclaim and recycle cleaning solvents used for maintaining their printing equipment. The end product is a pure solvent blend that has equivalent properties to those of the original product.
Printing Machines Cleanup
Maintaining printing machines, and cleaning up printing cylinders, printing plates, inkwells and other mechanical components exposed to printing inks require significant amount of cleaning solvents.
In the latest flexographic and lithographic technologies, a very small quantity of solvent is sprayed on a cleaning fabric which is rubbed against the printing rollers and blankets in order to obtain a more efficient cleaning process, somehow faster, and requiring less solvent.
Cleaning Fabric for Automatic Blanket Cleaning Within Print Presses
Flexo Press Dirty Cleaning Fabric
Cleaning Fabric Installed on Printing Cylinder
Cleaning Fabric Installed on Printing Cylinder Zoom
Unfortunately, it is not the case for printing presses of older generation. As a matter of fact, integrated sprinklers combined with oscillating brushes systems require a much bigger volume of solvent. And, as opposed to cleaning fabrics which can be disposed of in regular waste stream, waste solvent blend generated from older presses cleanup are hazard materials and must be disposed of properly in accordance with local jurisdictions.
Flexo Press Automatic Cleaning Sprinklers
Flexo Press Used Cleaning Solvent Collection System
In some printers serving a large number of customers, color changes are frequent due to some customers who require a specific PMS color for their projects, which requires a printing rollers and blankets cleanup in-between each job. The volume of waste solvents generated for cleaning up printing equipment can sometimes be substantial and lead to significantly high hazardous waste material disposal costs. Not to mention that those printers must hire specialized contractors to collect and dispose of their waste properly. This practice is costly, involves the storage of a great deal of clean/used solvent drums in the shop and requires to fill out time-consuming EPA reports.
Fortunately, IST has a far more beneficial solution to offer, safe for user, environmentally-friendly, and very simple to use. IST provides a complete range of solvent recyclers designed to separate pure solvents from inks and other substances through an on-site distillation system. Reclaimed solvents can be reused over and over for presses cleanup. Our solvent distillers are safe to use, have a very small footprint in the shop and allow for significant savings, making your business more competitive and green.
ISTpure Line of Solvent Distillers
ISTpure line of Solvent Recyclers allows you to reclaim and recover your waste solvent through a controlled and fully-automated solvent distillation process. With our systems, you will be able to separate pure solvent from 3D printing resins and other contaminants with optimal efficiency, safety, and consistent quality. Depending on the components included in the substance, you should expect recovery rates yielding from 95% to 99.9% of the original product.
We have a large variety of equipment to choose from to accommodate your production volume:
- Batch-Type Solvent Distillers are available in 8, 16, 32, 48, and 64-gal tank capacity.
- Continuous Solvent Distillers are custom fabricated to your needs and can yield production levels of up to 100 gal per hour.
All of our equipment is automation ready and almost maintenance free. It is explosion proof and requires very little expertise to operate. It is CSA certified to UL standard 2208 in Canada and the U.S. for class I, Div.1, Group D hazardous locations.
- Built with a strong 304-grade stainless steel tank insulated with 4″ polyurethane on the side wall and bottom.
- Explosion-proof electrical heater and heat transfer oil for optimal indirect heating.
- Working temperature of up to 210 ºC / 410 ºF.
- Process parameters are regulated by programmable logic controllers (PLC) and interfaced with an intuitive, touch panel human-machine interface (HMI).
- Meet NFPA codes (30,33 and 70) and International Fire Codes (IFC).
- Vacuum assisted system.
- Auto-fill transfer kit.
- All stainless steel components.
- External alarm light box.
- Overfill protection.
- Oil cooling system.
- Lifting arm for collecting industrial sludge.
Contact your IST representative today to find out more about our line of solvent distillers and how we can help you improve your flexographic or lithographic printing machines cleaning processes.